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The failure points I watch on the line Operators gather by eye, and the left and right side do not match Tier seams stretch during sewing, then twist after wash Thread tension marks appear on lightweight fabrics Hem becomes wavy because lower tier is too full or too stretched My QC checkpoints that actually prevent claims Measure tier seam circumference at 4 points, not just one Check gather distribution: front vs back must be balanced Hang test: hang 24 hours before final hemming for bias areas Wash test: confirm shrinkage and seam puckering Photo test: flash photo to catch sheerness and seam shadows Bulk production process that keeps it stable Cut with strict ply limits to reduce distortion Mark tier match points with notches Gather with fixed stitch length and tension settings Sew tiers with consistent feed and minimal stretching Hang garments before hemming, then finish hem How do I price and position a tiered A-line dress for wholesale buyers